Compressed Air Dryer System

Refrigerated Air Dryers

Refrigerated air dryers are one of the most commonly used dryers in industrial compressed air systems. These units remove moisture from compressed air by cooling it down to condense water vapour, helping to prevent corrosion, reduce contaminants, and protect your equipment. At Cleveland Compressed Air Services, we supply a complete range of refrigerated compressed air dryers for industrial applications. Our team will help you select the ideal unit based on your site conditions, pressure dew point requirements, and air flow needs.
Refrigerated Air Dryers

Product Range Overview

A refrigerated compressed air dryer functions similarly to a household refrigerator or air conditioner unit. Refrigerant is used to lower the air temperature, preventing moisture-related issues and associated equipment damage. These products can be more effective and less expensive to purchase than desiccant or membrane air dryers, which use specialised materials to absorb moisture from the compressed air.

At Cleveland Compressed Air Services, our expert team will assess your system’s air flow, ambient temperature, and dew point requirements to recommend a dryer that meets your operational needs.

Key Benefits

Why Choose a Refrigerated Dryer?

A refrigerated air dryer for air compressor systems removes water and vapour through a refrigeration cycle. This process differs from other drying technologies. For example, desiccant air dryers rely on specialised absorbent materials to remove moisture, and membrane air dryers use a permeable membrane to perform this task. While these products are well-suited to some applications, especially those requiring low dew points, they can be expensive and difficult to maintain.

Refrigerated air dryers offer the following benefits:

Prevents Corrosion
Reduces oxidation and corrosion in air lines, tools, and pneumatic equipment.

Stops Condensation
Prevents condensation and contamination in downstream processes.

Cost-Effective Option
Lower upfront costs compared to desiccant or membrane dryers.

Energy Efficient
Energy-efficient operation, contributing to reduced operational costs.

Low Maintenance
Simple to maintain, with no desiccant beds or membranes to replace.

Reliable Performance
Stable performance in consistent ambient temperatures above freezing.

Industry Applications

Who Uses Refrigerated Air Dryers?

Refrigerated compressed air dryers are used in a wide variety of industries across Australia, including:

Manufacturing
Ensuring consistent dry air for tools and automation.

Mining
Protecting critical compressed air systems in demanding sites.

Food & Beverage
Supporting hygienic air supply with correct filtration.

Medical & Pharmaceutical
Where moisture and contaminants must be tightly controlled.

Civil Construction
Where efficiency and durability are key.

Cleveland Compressed Air Services

Our Quality Service Guarantee

At Cleveland Compressed Air Services, we pride ourselves on providing our Australian clients with the best products and services in the compressed air industry. We offer customised solutions, high-quality products and a friendly company culture built on core values such as integrity, social responsibility and accountability.

As one of Australia’s leading refrigerated air dryer providers, we recognise the importance of providing high-quality air applications and machinery and professional and timely support. If you’re interested in learning more about our range of refrigerated air dryers please call us today on (08) 9452 3669, email us at info@ccair.net.au or contact us online.

Refrigerated Air Dryers

Frequently Asked Questions

Refrigerated air dryers cool the air with refrigerant to condense and remove water. In contrast, membrane air dryers use a semi-permeable membrane to separate water vapour. While refrigerated dryers can be more complex, they're ideal for manufacturing and industrial applications requiring a dew point around 3°C.

Instead of using refrigerant to eliminate moisture, desiccant dryers use absorbent materials as a drying agent. Desiccant materials include silica gel and activated alumina, which help to absorb water vapour from the air. Refrigerated designs are not ideal for very low temperature environments, but they're perfect for many indoor applications.

To get the right product for your business, consider the pressure dew point (PDP) needed for your system. You can get PDP information from the manufacturer. You can then determine the dew point class of each unit, and the dryer size required based on your location and application. Browse our website or contact Cleveland Compressed Air Services for more information about specific units.

Refrigerated air dryers are used by several industry sectors, including manufacturing, mining, food and beverage processing, medical, pharmaceuticals, and chemical processing. Other examples include automotive workshops, civil construction, warehousing, and numerous other industrial applications.

If your business uses a compressed air system, you may benefit from a refrigerated air dryer. Refrigerated air dryers are ideal for applications that require a moderate level of dryness, especially when air temperatures are not extremely low. They are commonly used in industrial settings, where the primary goal is to remove liquid water from the compressed air.

Refrigerated air dryers are available in various sizes, and they have many industrial purposes. These units are often the economical choice due to their low acquisition cost. They're also energy efficient, and they can extend the life of your air compressor system significantly. If you need a refrigerated air dryer for your air compressor system, this technology is often the preferred solution.

When refrigerated drying units are used with compressed air systems, they help to safeguard equipment. Industrial applications are heavily reliant on expensive machinery, and it needs to be protected at all times. Removing moisture through refrigeration helps to prevent corrosion and oxidation, reducing component failure and boosting efficiency in pneumatic tools and plant machinery.

Pressure dew point is the temperature at which water vapour in the air becomes saturated. When this occurs, the vapour condenses to form liquid water or dew. The higher the dew point, the more moisture there is in the air. Refrigerated dryers commonly achieve a dew point around 3°C. Operating temperatures are a fundamental consideration, with refrigerated units typically not suitable for ultra-cold environments due to freezing risk.

A compressed air dryer is a machine built to significantly reduce or remove moisture and water vapour that is inherently present in compressed air. Water vapour needs to be reduced or eliminated as once the moisture in the compressed air reaches the dew point (under the right conditions), it can condense into a harmful fluid.

The effects of liquid or water on the parts of refrigerated compressed air dryers can be corrosive, damaging and expensive. If the condensate is left to accumulate inside the compressor unit, it could slowly dry into the metal surfaces of the different moisture-sensitive motor components, leading to rusting. In turn, the compressor could start to drag, malfunction and eventually overheat due to corrosion.

This is why compressed air dryers are used with air compressors. Doing so prevents condensation that could affect your machines, tools, piping and product quality and creates a safer workplace for your employees.

There are different types of compressed air dryers, and they also operate in different ways. Refrigerated compressed air dryers, desiccant air dryers, membrane air dryers, speciality gas and liquid dryers, and deliquescent air dryers are the standard forms of air dryers used with air compressor systems.

Your specific application or industry will determine which type of compressed air dryer you should use. In turn, the kind of dryer you use will determine how the machine works and the air quality it produces.

The refrigerated air dryer is one of the most common air dryers used with compressed air systems. In fact, refrigerated dryers are the most popular air dryers you’ll find being used with industrial compressed air systems. One reason for this is that refrigerated air dryers are reasonably priced. They are also compatible with setups that are not operating under extremely hot conditions and where there is no requirement for exceptionally high drying capacity.

A refrigerated compressed air dryer uses a simple mechanism comprising a single or several heat exchangers that work to cool the hot compressed air. The heat exchangers condense out most of the warm wet air from the compressed air and remove it using a separator equipped with an automatic drain.

 

Pressure dew point is the temperature at which water vapour in the air becomes saturated with water and condenses to form liquid dew. The higher the dew point, the more moisture there is in the air. It is a common measurement to assess how much moisture will be present in an environment over time.

Cleveland Compressed Air Services has been around since 1994. We’ve been part of Australia’s commercial and industrial landscape, providing compressed air solutions to a wide range of industries and businesses.

We not only offer a comprehensive selection of refrigerated compressed air dryers and components but also supply air blowers and industrial chillers. Moreover, our highly experienced team of professional technicians have the familiarity and capabilities to handle all your repair, maintenance and other servicing needs.

Flow rate is the amount of fluid that passes through a given point at a specific time. Technically, it's the volumetric airflow rate, which means how much volume flows past a point per unit time. This can be measured in cubic feet per minute (CFM). The more CFMs, the more air your unit will disperse throughout your space.

Cleveland Compressors have an extensive range of reliable, high-performing machines for industrial applications from some of Australia's leading brands. No matter your industry, Cleveland Compressors is bound to have the right air compressor equipment to suit your individual air demand needs. If you want to improve your manufacturing and production processes and incredible energy savings, all at the lowest cost, contact Australia's most reliable industrial solutions provider, Cleveland Compressed Air Services by calling (08) 9452 3669, emailing info@ccair.net.au or contacting us online today!

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