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Industrial Air Compressors For Sale Australia

Looking to invest in a reliable industrial air compressor? Cleveland Compressed Air Services offers a diverse range of high-quality compressors designed for durability, efficiency, and superior performance. As one of Australia’s leading providers of commercial air compressors, we deliver systems that meet the needs of various industries, from manufacturing and construction to food processing. Our expertly curated selection of industrial air compressors is tailored to maximise energy efficiency and reduce operating costs, ensuring you get the best value for your investment.
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Industrial Air Compressors

OUR RANGE OF INDUSTRIAL AIR COMPRESSORS

Cleveland Compressed Air Services offers comprehensive industrial air compressor systems with turnkey packages designed to meet your unique operational needs. Our range includes:

  • Oil-free air compressors: Ideal for applications requiring a 100% oil-free environment, such as food and pharmaceutical industries.
  • Oil-injected air compressors: Designed for longevity and reliability, with a lower cost of operation over time.
  • Rotary screw compressors: Engineered for continuous, high-demand applications, providing consistent airflow and efficiency.
  • Piston compressors: Cost-effective options suitable for intermittent use in light industrial applications.
  • Turbo compressors: High-performance machines perfect for applications requiring a steady, large volume of compressed air.
  • Booster compressors: Enhance pressure in existing systems for specific applications that require higher pressure.
  • Scroll compressors: Compact and quiet, suitable for applications where space and noise reduction are priorities.

Selecting the right size air compressor is crucial to ensure optimal performance and efficiency for your specific applications. Factors such as airflow, pressure, and power sources should be considered to match the compressor capacity with your operational needs.

Not sure what the right industrial air compressor is for you? Not a problem! Cleveland’s comprehensive air compressor service will see our industrial air compressor experts visit your site and perform an audit to determine the optimum compressed air installation arrangement, saving you both time and money.

If you believe there is no substitute for quality, get in touch with a specialist supplier like Cleveland Compressors to maximise performance, reduce energy consumption, and reduce the operating costs of your industrial compressor system. Together, we can increase the reliability, efficiency and growth of your business.

BENEFITS OF INDUSTRIAL AIR COMPRESSORS FROM CLEVELAND

  • Energy Efficiency: Our compressors are designed to optimise energy use, helping you reduce long-term operational costs.
  • Enhanced Durability: Built with high-quality materials, our compressors withstand demanding conditions, ensuring reliable performance over time.
  • Lower Maintenance Costs: Advanced technology and durable construction minimise wear, reducing maintenance requirements and downtime.
  • Customised Solutions: We offer flexible options tailored to various industry needs, ensuring you receive a system that aligns with your specific requirements.

AIR COMPRESSOR MAINTENANCE AND REPAIR

Regular maintenance and repair are essential to ensure the optimal performance and longevity of industrial air compressors. Here are some common maintenance tasks to keep your compressors running smoothly:

  • Oil Changes: Regular oil changes are crucial for maintaining the efficiency and smooth operation of your air compressor. Follow the manufacturer’s recommendations for oil change intervals to prevent wear and tear.
  • Filter Cleaning: Cleaning the air filter regularly is necessary to ensure proper airflow and prevent contamination. A clean filter helps maintain the compressor’s performance and extends its lifespan.
  • Belt Replacements: Over time, belts can wear out and affect the compressor’s functionality. Regularly inspect and replace worn-out belts to prevent unexpected failures and downtime.
  • Leak Detection: Regularly checking for leaks is essential to prevent air loss and reduce energy consumption. Addressing leaks promptly can save you money and improve the overall efficiency of your compressed air system.

By adhering to these maintenance practices, you can ensure that your industrial air compressors deliver reliable performance and have a longer service life.

SAFETY PRECAUTIONS AND GUIDELINES FOR INDUSTRIAL AIR COMPRESSORS

Industrial air compressors are powerful tools that, if not handled properly, can pose safety risks. To ensure safe and effective operation, follow these essential safety precautions and guidelines:

  • Follow Manufacturer’s Instructions: Always adhere to the manufacturer’s operating and maintenance instructions for your industrial air compressor. Proper usage maximises efficiency and keeps the compressor working safely and reliably.
  • Wear Protective Gear: When working with air compressors, safety gear such as gloves, safety glasses, and ear protection should be worn. This equipment safeguards against potential hazards from compressed air, loud noises, and moving parts.
  • Ensure Proper Ventilation: Use industrial air compressors in a well-ventilated area. Adequate ventilation prevents harmful compressed air inhalation and helps disperse heat, which is especially important for heavy-duty applications.
  • Perform Regular Inspections and Maintenance: Conduct regular inspections on the compressor and its components, checking for wear, leaks, or any signs of damage. Cleveland Compressed Air Services offers comprehensive service, repair, and maintenance options to keep your air compressor in top condition and help prevent costly breakdowns.
  • Ensure Proper Grounding: Proper electrical grounding is crucial to prevent electric shocks, especially in industrial environments where compressors may run continuously. Grounding ensures a safer, more reliable operation of your compressor.

By following these safety guidelines and staying on top of routine maintenance and repair, you can minimise risks and maintain a safe, efficient working environment when using industrial air compressors. Cleveland Compressed Air Services provides expert maintenance and repair services to keep your equipment operating at peak performance, ensuring the longevity and safety of your compressed air system.

Our Quality Service Guarantee

At Cleveland Compressed Air Services, we pride ourselves on providing many businesses and industries across Australia with the best industrial compressors and services in the compressed air manufacturing industry. We offer customised solutions, high-quality compressed air products and a friendly company culture built on core values such as integrity, social responsibility and accountability.

As one of Australia’s leading providers of industrial air compressors, we recognise the importance of providing high-quality air applications and machinery, innovative solutions, and professional and timely support. If you’re interested in learning more about our range of compressed air systems and equipment, please call us today on (08) 9452 3669, email us at info@ccair.net.au or contact us online.

Industrial Air Compressors

Frequently Asked Questions

One of the first questions you need to ask when looking to purchase an air compressor is whether you need a piston or a rotary screw compressor. Each compressor is very different in design and is often used for different applications.

Piston Air Compressor

  • Piston air compressors have a cheaper upfront cost than its counterpart, however, it has higher maintenance costs
  • Cost-effective and great for short-term or intermittent domestic and light industrial use
  • Piston air compressors are usually smaller in weight and size
  • Operates intermittently and therefore it is not good in situations where you need a constant flow of air
  • Only requires simple maintenance

Screw Air Compressor

  • Rotary screw compressors have a higher upfront cost but lower maintenance costs over their lifetime
  • Provides a constant flow of high volume compressed air
  • More popular for manufacturing and heavy-duty industrial applications
  • Screw air compressors are not suitable for use in short bursts
  • Operates at a much lower temperature than a piston compressor

An oil-free compressor usually costs more and last for a shorter amount of time. However, in a situation where you need a completely oil-free environment (such as in food industries where there is a chance of contamination), oil-free compressors are the only option. Here are a few key points to consider when deciding which type of air compressor is right for you.

Oil-Injected Air Compressor

  • Oil-injected air compressors are often quieter in operation
  • Not suitable when you work in an industry that required a completely oil-free environment due to its oil carryover
  • Most common screw compressor in Australia
  • Will last much longer than oil-free screw compressors
  • Oil injected tend to be the most cost-effective air compressors

Oil-Free Air Compressor

  • Oil-free compressors are generally more expensive than oil-injected
  • Provides 100% oil-free air
  • Oil-free are compressors are more expensive for servicing and repairs
  • Lower life expectancy

What size compressor you need is completely dependent on what air-operated equipment you plan on using. To work out what size would be best for you, add up the air usage of all air tools that will be used simultaneously. It’s best to add an extra 20% - 25% to allow for future usage down the track. This is only a rough guide, the best way to ensure you have the correct size machine is to request a compressed air energy audit.

No, they do not. It’s always best to check for any problems after the first start-up but after that, you are ready to go. If you do find any leaks or problems, turn the machine off and be sure to contact your product provider before operating any air compressor equipment again.

Many air compressors are able to run off generators, however, it is not recommended. If you have access to mains electricity, it is recommended you use that to power your air compressor equipment. Generators have fluctuations in power which can cause problems for compressors as they require a constant voltage to run. It is even more important for rotary screw compressors to be run off mains electricity rather than generators due to their constant operation.

Oil change frequency usually depends on the specific model of air compressor. The best way to assure it is being changed adequately is to read the recommended schedule in the owner’s manual. If you do not have access to an owner’s manual, the best way to find your answer is to contact your provider with the model number of your machine.

If you are only using your machine occasionally then annually servicing your compressed air equipment should be sufficient. If you are operating your air compressor routinely, then it may be best to service it quarterly. It is always recommended to do small services whenever you have the ability and time to.

If you are ever worried that your air compressor is not working the way it is intended, it is always safest to turn it off and have a trained industry professional come and inspect its components.

When looking to improve energy efficiency, customers have to look further than the air compressor and evaluate the compressed air system as a whole. The most essential part for improvement is generally your air piping system — how the compressed air is transported and used in the end application. Both the design of the distribution and the material used for piping affect energy efficiency. Consult with a compressed air specialist to see what steps can be taken to pursue reduce your energy cost. By running an energy-efficient operation, your business works toward saving money and creating a more sustainable future.

 

A rotary screw air compressor works by forcing air through a pair of rapidly rotating helical screws (or rotors). Powered by the air compressor motor, the two rotors, one female rotor and one male rotor, move in opposite directions. As the male and female rotors turn, they interlock, creating a series of chambers. This causes a vacuum, which pulls more air into the chamber through the air compressor air intake. As air moved through the successive chambers of the paired rotors, it is squeezed into a smaller volume, resulting in compressed air. Finally, the compressed air exits the screw unit, where it can be captured, dried, filtered, and used or stored.

There are two basic types of rotary screw compressors, oil-injected and oil-free.

 

OIL-INJECTED ROTARY SCREW COMPRESSORS

  • Oil-injected screw compressors are the most common type of rotary screw air compressor and work well for most industrial applications.
  • An oil-injected screw compressor utilises oil to lubricate the screw unit and ensure a smooth operation.
  • The oil is also used to help cool the compressed air and prevent the unit from overheating. After the air has been compressed, the oil is removed using an oil separator.
  • A small amount of oil may be left in the compressed air (oil carryover), which can be further reduced using inline filtration.

 

OIL-FREE ROTARY SCREW COMPRESSORS

  • An oil-free rotary screw air compressor uses a two-stage compression process. Air passes through an intercooler between the two compression stages to bring temperatures down and prevent overheating.
  • Oil-free rotary screw air compressors eliminate any oil carryover, producing very clean high-quality compressed air.
  • However, oilless rotary screw compressors tend to be more expensive, noisier, and more complicated to maintain compared to oil-injected rotary screw compressors.

A rotary screw air compressor is one of the two types of positive displacement gas compressors, with the other being the piston air compressor. It uses a pair of enmeshed helical screws to compress air. As the screws turn, the air is continually compressed.

Rotary screw air compressors are widely used for applications that require high CFM (cubic feet of air per minute) continuous use (100% duty cycle). Due to this, it is the most commonly used air compression technology for heavy industrial applications such as powering pneumatic production lines and conveyor systems. Rotary screw air compressors are one of the easiest types of air compressors to operate and maintain.

Rotary screw air compressors are best for applications that require continuous use or high CFM. Oil-free rotary screw compressors are also a good choice for any application that requires very clean air. Some industries that commonly utilise rotary screw air compressors are:

  • Food and beverage industry
  • Hospitals
  • Manufacturing

Below are the basic components of a rotary screw compressor:

AIR-END (PUMP)

The air-end is where the work of air compression happens inside the rotary screw air compressor.

AIR INLET VALVE

Where atmospheric air comes into the air-end for compression.

ROTORS

A pair of interlocking helical screws that rotate rapidly to compress air.

COMPRESSION CYLINDER

The housing that contains the rotors. A rotary screw air compressor may have a single compression cylinder or multiple cylinders for multi-stage compression. Oil-free compressors will also have an intercooler between each compression cylinder.

DISCHARGE VALVE

Where compressed air exits the air-end. Air may go from the discharge valve to an air receiver tank or directly to air-using processes.

BEARINGS

Bearings on both rotor ends help the rotors to stay in place and turn smoothly and rapidly. Bearings are typically anti-friction and corrosion-resistant.

 

HIGH CFM

  • Compared to piston air compressors, rotary screw air compressors can produce more compressed air (measured in cubic feet per minute, or CFM) per horsepower. That means they use less energy for producing the same volume of compressed air.

CONTINUOUS USE

  • Rotary screw compressors are designed to compress continuously and operate best at 100% duty cycle, making them a great choice for 24/7 production operations.

CONSISTENT AIRFLOW

  • You can also count on a rotary screw air compressor for highly consistent airflow, so you can size your air compressor very close to your maximum use scenario.

LOWER OVERALL COST OF OWNERSHIP

  • A rotary screw air compressor costs more upfront but will save money in the long run.
  • In addition to lower energy costs due to their higher CFM output, rotary screw compressors will generally last longer than piston air compressors.

CLEANER AIR

  • A rotary compressor will deliver very clean air with low oil carryover.
  • An oil-injected rotary screw compressor will have an oil carryover of ~3 ppm. Oil-free compressors, of course, have no oil carryover.

QUIETER OPERATION

  • Compared to piston compressors, screw compressors are overall quieter. This is because the action of the rotary screws is quieter than the action of moving pistons. Additionally, screw compressors often have a sound-damping enclosure.
  • A typical rotary screw air compressor will operate at 65-75 dBA, or somewhere between the noise level of a car engine and a vacuum cleaner.

COOLER TEMPERATURES

  • Lower operating temperatures translate to less work for coolers and air dryers, resulting in further energy cost savings.
  • Internal operating temperatures for a rotary screw air compressor range from roughly around 26°C to 37°C.
  • For comparison, a piston compressor typically operates at an internal temperature of roughly 65°C to 93°C

SPACE SAVINGS

  • A rotary screw air compressor generally takes up less floor space than a piston air compressor at similar CFM output.
  • In manufacturing facilities where floor space is at a premium, this can be a huge advantage.

Oil-free air compressors are designed specifically to provide 100% clean air, making them the best choice for sensitive applications such as in the medical, dental, food, and beverage industries. These compressors eliminate the risk of oil contamination, which is critical in maintaining the quality and safety of your products. Additionally, oil-free compressors are engineered to deliver reliable performance with lower maintenance costs compared to oil-injected models, though they may have a shorter lifespan. Investing in an oil-free air compressor is ideal for sectors where air quality cannot be compromised.

The working pressure of oil-free air compressors varies depending on the model and application. Generally, they operate within a range of 90 to 145 psi, which is sufficient for most industrial applications. It’s important to choose a model with the appropriate working pressure to optimise your system’s efficiency and performance.

The sound level of the air compressors depends on the technology. Oil free scroll compressors are one of the quietest air compressors around. The screw compressors otherwise are at a similar noise level whether oil lubricated or oil free.

Investing in an oil-free air compressor is ideal for industries where air purity is critical, such as food processing, pharmaceuticals, and electronics. These compressors provide clean, contaminant-free air, reducing the risk of product defects and ensuring compliance with stringent quality standards.

To optimise the efficiency of your compressed air system, it’s important to regularly review and maintain all components, including the air compressor, piping, and filtration systems. Ensuring that your system is properly engineered and designed specifically for your application can reduce energy costs and enhance overall performance. Consulting with a professional who understands the critical aspects of compressed air systems can help you achieve the best results.

Oil-free air compressors come with various professional features that enhance their reliability and performance. These compressors are also equipped with technology that ensures compliance with ISO Class 0 air quality standards, making them suitable for the most demanding applications.

At Cleveland Compressed Air Services, we offer comprehensive support for our oil-free air compressor range. Our services include installation, service, maintenance, and repairs to ensure your compressor operates at peak efficiency. We understand the importance of reliability in your operations, which is why our products and services are designed to meet the highest standards. Whether you’re looking for a new system or need support with your existing setup, our team is here to help.

The size of the air compressor depends on the types of tools you use and the scale of your operations. For most mechanic shops, a rotary screw compressor with a capacity of 5.5kW to 15kW is suitable. Always consider future expansion by adding 20-25% to your estimated capacity needs.

To operate power tools efficiently, you'll need a compressor with sufficient tank capacity and pressure. For most tools, a workshop air compressor with 90 to 120 psi and a tank capacity of 50 to 100 litres is recommended. Check your tools' specifications and choose a compressor that meets or exceeds those requirements.

Rotary screw compressors provide a continuous air supply, making them ideal for workshops with high-demand applications. They are quieter than piston compressors, offer greater longevity, and require less maintenance, making them a cost-effective solution for busy environments.

Yes, workshop air compressors are perfect for spray painting applications. Their ability to deliver consistent pressure ensures smooth and even paint finishes, making them ideal for automotive painting and other similar tasks. Our workshop air compressors also come equipped with an air dryer, which removes moisture from the air to prevent imperfections in the paint finish, ensuring a professional result.

Regular maintenance is crucial for keeping your air compressor in peak condition. If you use your compressor daily, consider quarterly servicing. For occasional use, annual maintenance may be sufficient. Minor services can be done as needed to ensure reliability.

Cleveland Compressors have an extensive range of reliable, high-performing machines for industrial applications from some of Australia's leading brands. No matter your industry, Cleveland Compressors is bound to have the right air compressor equipment to suit your individual air demand needs. If you want to improve your manufacturing and production processes and incredible energy savings, all at the lowest cost, contact Australia's most reliable industrial solutions provider, Cleveland Compressed Air Services by calling (08) 9452 3669, emailing info@ccair.net.au or contacting us online today!

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We believe that your success is our success. That is why we provide top-notch solutions and support to businesses using our quality products, whether through purchase or hire.

Enquire now(08) 9452 3669